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High Precision Battery Laser Welding Machine with Real-Time Monitoring and Multi-Axis Motion for Lithium Battery Assembly
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High Precision Battery Laser Welding Machine with Real-Time Monitoring and Multi-Axis Motion for Lithium Battery Assembly
Detail Information
Laser Power:
1000W-6000W (configurable Based On Application)
Laser Type:
Continuous Wave Or Quasi-continuous Wave Fiber Laser
Welding Depth:
Up To 3mm (copper), Up To 5mm (aluminum)
Welding Speed:
Up To 100mm/s
Positioning Accuracy:
±0.02mm
Repeatability:
±0.01mm
Highlight:
High Precision Battery Laser Welding Machine
,Real-Time Monitoring Laser Welding Line
,Multi-Axis Motion Battery Welding Equipment
Product Description
The Battery Laser Welding Machine is a high-precision laser welding solution designed specifically for lithium battery cell and pack assembly. Featuring advanced fiber laser technology, precision motion control, and real-time welding monitoring, this machine delivers consistent, high-quality welds for battery tabs, busbars, and module connections in electric vehicle and energy storage battery manufacturing.
- High Precision Welding: Fiber laser source with excellent beam quality for narrow, deep welds with minimal heat-affected zone
- Multi-Axis Motion: Gantry or robotic motion system for complex welding paths and high throughput
- Real-Time Monitoring: Integrated vision system and weld quality monitoring for process control and traceability
- Custom Fixturing: Modular fixture design compatible with various battery cell formats (cylindrical, prismatic, pouch)
- Welding Parameters: Programmable pulse energy, duration, and frequency for optimized weld quality on different materials
- Material Compatibility: Welds copper, aluminum, nickel, and their alloys commonly used in battery manufacturing
- Safety Enclosure: Full protective enclosure with interlocks and fume extraction for operator safety
- Data Logging: Welding parameter recording and quality data export for production traceability
| Parameter | Value |
|---|---|
| Laser power | 1000W-6000W (configurable based on application) |
| Laser type | Continuous wave or quasi-continuous wave fiber laser |
| Welding depth | up to 3mm (copper), up to 5mm (aluminum) |
| Welding speed | up to 100mm/s |
| Positioning accuracy | ±0.02mm |
| Repeatability | ±0.01mm |
| Motion system | Gantry XY or 6-axis robotic arm |
| Vision system | CCD camera with automatic positioning and seam tracking |
| Control system | Industrial PC with user-friendly HMI and recipe management |
| Cooling system | Industrial water chiller for laser and optics cooling |
- Lithium-ion battery cell tab welding
- Battery module busbar and interconnect welding
- Cylindrical battery (18650, 21700, 4680) pack assembly
- Prismatic battery cell and module welding
- Pouch battery tab and busbar welding
- Battery pack enclosure and terminal welding
- Energy storage system (ESS) battery assembly
- Electric vehicle (EV) battery pack manufacturing
- Superior weld quality with minimal spatter and consistent penetration
- High throughput with automated loading/unloading integration capability
- Non-contact welding process eliminates electrode wear and contamination
- Flexible programming for quick changeover between battery formats
- Comprehensive quality monitoring ensures production consistency
- Reduced thermal distortion preserves battery cell integrity
- Lower operating costs compared to traditional resistance welding
- Ideal for high-volume battery manufacturing with strict quality requirements
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