Fully Automated Prismatic Cell Module Assembly Line 720 UPH for Battery Module Production MES Integration

Fully Automated Prismatic Cell Module Assembly Line — 720 UPH High-Yield Battery Production

The BMA-720P is a fully automated prismatic cell module assembly line engineered for high-volume battery module production. Delivering 720 PCS/H throughput with ±0.2mm visual inspection accuracy and ≥99% yield rate, it combines intelligent automation with full digital traceability for EV, energy storage and industrial battery manufacturing.

Core Technical Parameters

• Throughput: 720 PCS/H continuous production capacity
• Visual Inspection Accuracy: ±0.2mm automated optical inspection at every critical station
• Equipment Utilization Rate: ≥90% — designed for maximum uptime in 24/7 production
• Yield Rate: ≥99% — comprehensive inline quality control minimizes scrap and rework

Production Process Flow

The BMA-720P covers the complete module assembly process from prismatic cell feeding to finished module output:

• Cell Loading & Sorting: Automated cell feeding with OCV/IR sorting and grading to ensure cell consistency within each module
• Cell Stacking & Positioning: Precision robotic stacking with automatic alignment and gap control
• Busbar Welding: Laser or ultrasonic welding with real-time weld monitoring and quality verification
• Visual Inspection: Multi-camera optical inspection at each critical station — weld quality, cell alignment, insulation integrity — with ±0.2mm accuracy
• Module Testing: Automated electrical testing including insulation resistance, voltage verification and HiPot testing
• Module Coding & Traceability: Laser marking of unique serial numbers and QR codes for full production data traceability

Intelligent Automation Features

• Flexible Quick Changeover: Modular station design with recipe-based changeover supports multiple cell formats and module configurations without hardware changes.
• MES/ERP Full Integration: Real-time production data streaming to MES and ERP systems via OPC-UA and REST API. Complete digital twin of production status, quality metrics and material consumption.
• Digital Traceability: Every cell, weld, test result and process parameter is logged and linked to the unique module serial number — enabling full forward and backward traceability from raw cell to finished vehicle or storage system.
• High Automation, Low Labor: Significantly reduces operator count and labor intensity. Automated material handling between stations eliminates manual part transfer.
• Predictive Maintenance: Continuous equipment health monitoring with early warning alerts to prevent unplanned downtime.

Custom Design & Integration

Every BMA-720P line is custom-designed to the customer's specific requirements: product structure, cell specifications, capacity targets, workshop layout and automation budget. HGTECH engineering team provides full turnkey delivery including line design, manufacturing, installation, commissioning and operator training.

Global Support

Comprehensive warranty with on-site installation, commissioning and operator training by HGTECH engineers. Remote diagnostic support and preventive maintenance programs available. Spare parts stocked at regional service centers for rapid replenishment.